Custom Laminating for Multi-Layer Adhesive Products

Cortape laminates multiple adhesive materials, sourced from different vendors, into a single, purpose-built product up to 60 inches wide. Whatever layers your application requires, our engineers build the construction to your exact specification.

Cortape's Laminating Process

Laminating is the process of permanently bonding two or more materials together into a single, multi-layer construction, such as a foam core with an adhesive facestock, or a film layered with a pressure-sensitive adhesive. The result performs as one product, engineered for a specific application.

Our engineers start by evaluating how two materials will bond, what adhesive system holds them together, and how the finished construction needs to perform under real-world stress, heat, or moisture. From there, we build and test the laminate before committing to a full production run.

A single material, or a standard, single-vendor laminate, often falls short when a construction needs properties from two different products combined, such as cushioning plus adhesion. That's the kind of mismatch Cortape is built to solve.

Laminating Specifications & Capabilities

Maximum width: 60" wide

Construction: two or more materials laminated into one product

Sourcing: materials combined from multiple vendors in a single construction

Materials: foams, films, foils, and pressure-sensitive adhesives

Equipment: dedicated laminating line

Capabilities: custom multi-layer constructions built to specification

Volume: ongoing, high-volume production runs

See It In Action

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Materials & Finished Products

Cortape laminates a wide range of materials into a single, purpose-built construction.

Materials We Laminate

  • Foam tapes
  • Polyester and polypropylene films
  • Foil tapes
  • Pressure-sensitive adhesives
  • Silicone-coated release liners

Finished Formats We Produce

  • Multi-layer laminated rolls
  • Foam-to-film and foam-to-foil constructions
  • Custom laminates combining materials from multiple vendors
  • Sheeted or roll-form finished laminate

Industries & Applications

Multi-layer laminated constructions solve problems across these core industries.

Industrial

Laminated foam and film constructions for cushioning, sealing, and mounting applications.

Retail

Custom laminates built for point-of-purchase displays and specialty packaging.

Rubber Extrusion

Laminated adhesive constructions for a variety of rubber extrusion products.

Automotive

Multi-layer constructions engineered for interior trim and sound-dampening applications.

Why Choose Cortape for Laminating

Multi-Vendor Material Mixing

We combine materials from different manufacturers in a single construction, a capability most converters don't offer.

Wide-Format Laminating

Our laminating line handles constructions up to 60 inches wide, a full five feet, without sacrificing consistency.

Built for High-Volume Production

Our laminating line supports ongoing, high-volume production runs without compromising bond quality.

Global Material Sourcing

We source from leading adhesive manufacturers to provide the optimal product for your application.

ISO 9001:2015 Certified Quality

Rigorous inspection and lot traceability are built into every laminate we produce.

Decades of Technical Expertise

For over 50 years, our engineers have solved laminating challenges other converters turn away.

Laminating Equipment Gallery

Laminating Line

Bonds two or more materials into a single construction up to 60" wide.

Multi-Vendor Material Setup

Combines products from different manufacturers into one laminate.

Multi-Layer Construction in Production

Foam, film, and adhesive layers bonded into one finished product.

Finished Laminated Roll

Ready for slitting, die-cutting, or direct shipment.

Quality Inspection Station

Every laminate is checked for bond strength and consistency before shipment.

Ready to Solve Your Adhesive Challenge?

Talk to our technical team about your project specifications and volume needs today.

Frequently
Asked
Questions

What is laminating?

Laminating is the process of permanently bonding two or more materials into a single, multi-layer construction, combining the properties of each material into one finished product, such as foam bonded to an adhesive film.

How wide can Cortape laminate?

We laminate materials up to 60 inches wide. Our technical team can confirm whether your specific construction and width requirement are a fit for our equipment.

Can Cortape combine materials from different vendors in one laminate?

Yes. Mixing products from multiple vendor sources in a single construction is one of our core laminating capabilities, letting us build the best possible product rather than limiting you to one manufacturer's catalog.

What materials can be laminated together?

We laminate foams, films, foils, and pressure-sensitive adhesives, among other materials. If you have a specific combination in mind, our technical team can confirm whether it's a fit for our laminating equipment.

Does Cortape specialize in high-volume laminating?

Yes. High-volume production is a core focus at Cortape, and our laminating line is built for it. We support ongoing, repeat runs of laminated constructions without compromising on bond quality or consistency, delivering the reliability high-volume lines depend on.